Professional Engineering Division

Articles Written by Thielsch Engineering Personnel:

Reinspection of Deaerator Welds is Key to Continued Safe Operation
By Helmut Thielsch and Nancy Knarr
Reprinted from POWER, Vol. 134, No. 1, pp. 63 - 65, January 1990

Failures, Repairs, and Integrity of Pulp & Paper Mill Equipment
Reprinted from AMERICAN PAPERMAKER, Vol. 53, pp. 35 - 37, May 1990

Casing Repair Adds Years of Service to Vintage Turbine
By Helmut Thielsch and Nancy Knarr
Reprinted from POWER, Vol. 135, No. 1, pp. 55 - 56, January 1991

In-Service Creep Strain Measurements for Life Prediction and Extension of Piping and Boiler Components
By Helmut Thielsch
Reprinted from MATERIALS EVALUATION, Vol. 49, No. 2, pp. 123 - 129, February 1991

Accelerated Tube Metal Wastage in Municipal Solid Waste Fired Furnace
By Helmut Thielsch
Presented at NACE Annual Conference, March 1991, Cincinnati, Ohio

Capacitive Creep Strain Measurements Predict Component Life
By Helmut Thielsch, Nancy Knarr and Caroline Burdick
Reprinted from POWER ENGINEERING, Vol. 95, pp. 24 - 27, May 1991

Engineering Analysis of Suitability for Pressure Vessel Re-Rating
By Ara Nalbandian and Nancy Knarr
Presented at TAPPI Conference, September 1991, Nashville, Tennessee

Reformer Failures and Repairs
By Helmut Thielsch and Florence Cone
Reprinted from FINDS, Vol. VI, No. 3, pp. 29 - 34, 3rd Quarter 1991

Recommended Practice for Prevention, Detection and Correction of Deaerator Cracking
By Nancy Knarr
Reprinted from TAPPI Journal, Vol. 74, No. 9, pp. 297 - 298, September 1991

Turbine Casing - Inspection Repair Considerations Extension of Remaining Life
By Helmut Thielsch and Nancy Knarr
Presented at EPRI Conference, December 1988, San Antonio, Texas

Considerations in the Evaluation of Graphitization in Piping Systems
By Helmut Thielsch
Reprinted from The Welding Journal, Vol. 34, Research Supplement, pp. 286S - 294S, June 1955

Cost Effective Evaluation of Our Roadway Bridges
By Pamela Olsen
Reprinted from Providence Engineering Society, ENGINEERINGS, Vol. LXVII, No. 8, April 1992

Fitness-for-Purpose Evaluation of a Deaerator with Cracking
By Helmut Thielsch and Nancy Knarr
Reprinted from MATERIALS EVALUATION, Vol. 50, No. 5, pp. 561 - 564, May 1992

Critical Component Failures Associated with Pipe Supports - Causes and Prevention
By William Thurley and Helmut Thielsch, Jr.
Presented at ASME Pressure Vessels and Piping Conference, June 1992, New Orleans, Louisiana

Operation and Maintenance of Instrumentation Systems
By Edward R. Altiere
Reprinted from Journal of the New England Water Works Association, Vol. 106, No. 2, pp. 109 - 111, June 1992

Corrosion Damage Assessment Utilizing Special Ultrasonic Techniques
By Matt Dowling and Nancy Knarr
Presented at TAPPI Conference, September 1992, Boston, Massachusetts; and
Published by CSNDT Journal, Vol. 14, No. 4, pp. 12 - 14, July/August 1993

Failures, Integrity and Repairs of Petrochemical Plant Reformers
By Helmut Thielsch and Florence Cone
Presented at AIChE Conference, September 1992, San Antonio, Texas; and
Published in AMMONIA PLANT SAFETY (AIChE Technical Manual), Vol. 33, pp. 30 - 52, 1993

Utilization of Modern Nondestructive Testing Techniques on Plant Reliability
By Helmut Thielsch and Florence Cone
Presented at First International Conference on Improving Reliability in Petrochemical Refineries, and Chemical and Natural Gas Plants, November 1992, Houston, Texas; and
Published in two parts by MATERIALS EVALUATION, Vol. 52, No. 4, pp. 457 - 461, April 1994 and Vol. 52, No. 5, pp. 550 - 554, May 1994. Also printed in two parts by CSNDT Journal, Vol. 14, No. 3, pp. 10 - 20, May/June 1993 (Part 1), and Vol. 14, No. 4, pp. 18 - 24, July/August 1993 (Part 2)

Pressure Part Protection Against High Temperature Corrosion
By Nancy Knarr, Wayne Pratt and Brad Rogers
Presented at NACE Annual Conference and Corrosion Show, March 1993, New Orleans, Louisiana

Equipment Failures
By Helmut Thielsch and Florence Cone
Reprinted from AMERICAN PAPERMAKER, Vol. 56, No. 3, pp. 44 - 47, March 1993, also
Published in CSNDT Journal, Vol. 15, No. 1, pp. 10-12, January/February, 1994

Consider Repair Before Replacing Cracked Steam-Turbine Shells
Reprinted from POWER, Vol. 137, No. 3, pp. 69 - 70, March 1993

Inspecting Urea Reactors and Associated Equipment
By Helmut Thielsch and Florence Cone
Reprinted from FINDS, Vol. VIII, No. 2, pp. 32 - 35, 2nd Quarter 1993

Causes and Resolution of Through-Wall Cracking in a Cold Reheat Piping System
By William Thurley and Anthony Carrino
Presented at ASME Pressure Vessel and Piping Conference, July 1993, Denver, Colorado and
Published in the Conference Proceedings, PVP-Vol. 255, 1993, pp. 143 - 154

Boiler Waterwall Tube Evaluation to Identify Deterioration and Prevent Forced Outages
By John Caunter and David Gillespie
Presented at ASME Pressure Vessel and Piping Conference, July 1993, Denver, Colorado and Published in the Conference Proceedings, PVP-Vol. 255, 1993, pp. 13 - 21

Increasing Plant Reliability by Nondestructive Examinations
By Helmut Thielsch and Florence Cone
Reprinted from NITROGEN, No. 205, pp. 39 - 47, September - October 1993

How to Evaluate and Repair Hydraulic Presses and Cylinders
By Helmut Thielsch and Florence Cone
Reprinted from FLUID POWER SERVICE CENTER, Vol. 2, No. 4, pp. 22 - 23, Summer 1993

Potential Failure Mechanisms in Composite Tubing
By Helmut Thielsch and Florence Cone
Presented at the TAPPI Engineering Conference, September 1993, Orlando, Florida; and
Published in the Engineering Conference Proceedings, Book 1, 1993, pp. 233 - 257

Failures and Failure Prevention in Process Piping
By Helmut Thielsch and Florence Cone
Presented at the First International Symposium on Process Industry Piping, December 1993, Orlando, Florida; and Published in the Symposium Proceedings, pp.16/1 - 16/54, December, 1993. A shortened version entitled, "Service-Related Failures in Process Piping" was reprinted in MATERIALS PERFORMANCE, Vol. 34, pp. 53 - 56, August 1995

Remedies for Waste-to-Energy Plants' Most Vexing Operations and Maintenance Problem: Tube Failures
By Helmut Thielsch and Florence Cone
Reprinted from SOLID WASTE TECHNOLOGIES, Vol. VIII, No. 1, pp. 32 - 39, January/February 1994

Equipment Integrity - Essential to Risk Management
By Helmut Thielsch and Florence Cone
Presented at American Risk Protection Consultants 21st Annual Loss Control and Risk Management Conference, March 1994, Clearwater Beach, Florida

Steam Chest Repairs
By Caroline Burdick
Presented at the EPRI International Conference on Welding and Repair Technology for Fossil Power Plants, March 1994, Williamsburg, Virginia

Modifications to Tee Connections and Pipe Supports of the Main Steam Piping Systems Unit Nos. 1, 2, and 3, Wood River Generating Station, Illinois Power Company
By Helmut J. Thielsch, Jr., James M. Yagen and Kenneth W. McCully
Presented at the EPRI International Conference on Welding and Repair Technology for Fossil Power Plants, March 1994, Williamsburg, Virginia and published in the Conference Proceedings, Session 5, Piping, March 1994

Condition Assessment and Repair Welding of High Temperature Headers
By Matthew Dowling
Presented at the EPRI International Conference on Welding and Repair Technology for Fossil Power Plants, March 1994, Williamsburg, Virginia and
Published in the Conference Proceedings, Session 1, Headers and Pressure Vessels, March 1994

Failures and Failure Prevention of Paper Machine Components
By Helmut Thielsch and Florence Cone
Presented at the TAPPI Engineering Conference, September 1994, San Francisco, California and Published in the Engineering Conference Proceedings, Book 1, 1994, pp. 31 - 83

Utility Repairs Damaged Generator Shaft, Avoids Replacement
Reprinted from HYDRO REVIEW, Vol. XIII, No. 5, pp. 112 - 113, August 1994

Digester Safety - Failures, Failure Prevention and Repairs of Batch and Continuous Digesters
By Helmut Thielsch and Florence Cone
Reprinted from AMERICAN PAPERMAKER, Vol. 57, No. 9, pp. 54 - 57, September 1994

Failures in Waste Heat Boilers
By Helmut Thielsch, Florence Cone and Jonathan Freeman
Presented at the AIChE Ammonia Safety Symposium, October 1994, Vancouver, BC, Canada; and
Published in AMMONIA PLANT SAFETY (AIChE Technical Manual), Vol. 35, pp. 81 - 108, 1995

Corrosion in Recovery and Refuse-Fired Boilers
By Helmut Thielsch and Florence Cone
Presented at the International Joint Power Generation Conference, October 1994, Phoenix, Arizona

Equipment Integrity Inspections - Essential to Risk Management
By Helmut Thielsch and Florence Cone
Presented at the Third International Conference on Improving Reliability in Petroleum Refineries and Chemical Plants, November 1994, Houston, Texas

Digester Inspections for Safety and Integrity
By Helmut Thielsch and Florence Cone
Reprinted from PAPER INDUSTRY, Vol. 11. No. 6, November/December 1994, pp. 12, 26 - 27

Failures and Repairs of Turbine Casings
By Helmut Thielsch and Florence Cone
Presented at the 57th American Power Conference, April 1995, Chicago, Illinois; and
Published in the Conference Proceedings, Volume 57-III, 1995, pp. 1917 - 1948

Failures and Repairs of Headers and Drums in Fossil Fired Boilers
By Helmut Thielsch and Florence Cone
Presented at the 1995 Joint ASME/JSME Pressure Vessels and Piping Conference, July 1995, Honolulu, Hawaii; and Published in the Conference Proceedings, "Service Experience, Structural Integrity, Severe Accidents, and Erosion in Nuclear and Fossil Plants", PVP-Vol. 303, 1995, pp. 323 - 375

Catastrophic Failure of Cast Iron Dryer Roll Caused by Severe Erosion Resulting from Spoiler Bar Failures
By Jim Johnson, Helmut Thielsch and Susan Freeman
Presented at the TAPPI Engineering Conference, September 1995, Dallas, Texas; and
Published in the Engineering Conference Proceedings, Book 2, 1995, pp. 565 - 581 and
The TAPPI Journal, Vol. 79, No. 4, pp. 83 - 90, April 1996

Inspection of Surface Defects in Paper Machine Dryer Cans
By Helmut Thielsch, Nancy Hoffman and Jonathan Freeman
Presented at TAPPI Engineering Conference, September 1995, Dallas, Texas; and
Published in the Engineering Conference Proceedings, Book 2, 1995, pp. 583 - 593

Failures in Urea Reactors
By Helmut Thielsch and Florence Cone
Presented at the AIChE Ammonia Symposium, September 1995, Tucson, Arizona; and
Published in AMMONIA PLANT SAFETY (AIChE Technical Manual), Vol. 36, pp. 232 - 253, 1996

Repair Welding of a High Pressure Turbine Casing Subject to Thermal Fatigue Cracking and Original Manufacturing Defects
By Matthew Dowling, Helmut Thielsch and Darrell Wisner
Presented at the POWER-GEN Americas '95 Conference, December 1995, Anaheim, California

Induction Heating Coil Design for Materials Testing Applications
By David Spenciner
Reprinted from TEST Engineering & Management, Vol. 57, No. 6, pp. 12 - 13, December/January 1995-96

Microbiological Activity and Chlorides Cause Carbon Steel Pipe Pitting
By Susan Freeman and Helmut Thielsch
Reprinted from MATERIALS PERFORMANCE, Vol. 35, No. 3, pp. 65 - 66, March 1996

Repair Welding of the Control Valve Steam Chest at the Barry Steam Station, Unit No. 3, Alabama Power Company
By Matthew Dowling, H. Michael Richards and Lewis Jeffers
Presented at the EPRI Conference on Welding and Repair Technology for Power Plants, May 1996, Daytona Beach, Florida, and Published in the Conference Proceedings, Session 10 - Turbine Casings, Steam Chests, Diaphragms, Stop Valves, January 1997, pp. 663 - 677

Accelerated Fatigue Testing
By David Spenciner and Muhammed Ovase
Reprinted from ADVANCED MATERIALS & PROCESSES, Vol. 150, No. 5, pp. 29 - 30, November 1996

Microbiological Corrosion in Municipal Water Treatment Plant Piping
By Helmut Thielsch and Susan Freeman
Reprinted from WATER Engineering & Management, Vol. 144, No. 5, pp. 18 - 19, May 1997

Texas Facility Investigates Catastrophic Failure
By Helmut Thielsch and Florence Cone
Reprinted from Chemical Processing, Vol. 60, No. 5, pp. 50 - 52, May 1997

Explosions, Critical Exposures and Leaks in Recovery Boilers
By Helmut Thielsch and Florence Cone
Presented at the TAPPI Engineering Conference, October 1997, Nashville, Tennessee; and
Published in the Engineering Conference Proceedings, Book 2, 1997, pp. 527 - 565

Stress Analysis of Overhung Flange and Head Sections in Yankee Dryers
By T. H. Service, Ph.D., P.E. and A. Nalbandian, P. E.
Presented at the TAPPI Engineering Conference, October 1997, Nashville, Tennessee; and
Published in the Engineering Conference Proceedings, Book 2, 1997, pp. 705 - 708

Nondestructive Examination of Structure
By Richard DeWolf
Presented at Construction New England '99, May 1999, Boston, Massachusetts

Failure Analysis and Repair Welding of Superheater Outlet Header Subject to Thermal Fatigue Cracking
By Helmut Thielsch, Florence Cone, Robert Smoske and Jason Husband
Presented at the 50th Annual Generation Conference of the Association of Rural Electric Generating Cooperatives (AREGC), June 1999, Biloxi, Mississippi. Complete copy of paper available from Thielsch Engineering. (Abbreviated version was also published in ADVANCED MATERIALS & PROCESSES, Vol. 157, No. 2, pp. 43-44, February 2000.)

The Sense and Nonsense of Seam Welded Pipe Inspections - Sharing 40 Years of Experiences
By Helmut Thielsch, Florence Cone and Peter Kennefick
Presented at the EPRI 5th Piping & Bolting Inspection Conference, June 1999, San Antonio, Texas. Complete copy of paper available from Thielsch Engineering. (Abbreviated version was also published in POWER, Vol. 144, No. 1, pp 49, 50 and 52, January/February 2000.)

Selection and Application of Nondestructive Examination Techniques for Non-Metal Components
By Richard H. DeWolf, Nancy Hoffman and Jon Freeman
Presented at the Maintenance and Reliability Conference, May 2000, Knoxville, Tennessee

Maximizing the Safety of Critical Piping Systems by Meaningful and Cost-Effective Inspections and Repairs
By Helmut Thielsch, Florence Cone and Peter Kennefick
Presented at the 6th Annual Outage "Best Practices" Conference, NUS Information Services, August 2000, Clearwater Beach Florida

Development of Paper Machine Dryer Inspection Guidelines
By Roland O'Brien-Bills, Nancy Hoffman and Richard H. DeWolf
Presented at TAPPI Engineering Conference, September 2000, Atl;anta, Georgia

Reference Book: Defects and Failures in Pressure Vessels and Piping
By Helmut Thielsch, P.E.
Published by Robert E. Krieger Publishing Co., Inc.
Available from Thielsch Engineering, Inc. at $49.50 plus $5.00 shipping



Copies of any of the above articles are available by contacting:
Publications Department
THIELSCH ENGINEERING, INC.
195 Frances Avenue, Cranston, RI 02910
Telephone: (401)467-6454 Fax: (401)467-2398

For more information contact:
Ara Nalbandian
Tel: (401) 467-6454
Fax: (401) 467-2398
E-Mail:
nalbandiana@thielsch.com


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